grossman@isi.edu, will@isi.edu, mohsin@isi.edu, vilee@isi.edu, Dave Grossman
310-822-1511
USC/Information Sciences Institute
4676 Admiralty Way
Marina del Rey CA 90292
http://irobot.isi.edu/flex/flexmain.html
FLEXIBLE ENSEMBLE MANUFACTURING
- David Grossman and Peter Will
USC/Information Sciences Institute
4676 Admiralty Way
Marina del Rey, CA 90292
- Supported by ARPA/ESTO contract # DABT 63-92-C-0052.
ABSTRACT:
Typical electronics assembly plants have over 100 immediate
suppliers, each with 100 suppliers, and so forth. The overall
supply network includes thousands of companies, each using
computers to manage production information. Over 80 vendors
sell software that helps to schedule manufacturing and to
control inventories. Nevertheless, US electronic equipment
companies spend over $30B each year on manufacturing overhead,
and have inventories of over $25B.
Our project is concerned with production scheduling in a
manufacturing supply network. Our goal is to provide a higher
level of software that bridges between local production
information systems, so that scheduling and inventory control
can be more automated, faster, and better. Central to our work
is the need to maintain the confidentiality of local production
data, since supply networks consist of autonomous, competing
companies. Additionally, our work strives for compatibility
with evolving trends in Electronic Commerce.
The main topics we are working on are methods for:
- Exchanging "Just-Enough-Information" for global scheduling
- Local, coarse, real time capacity management
- Pricing, qualification, and negotiation
We have invented a Demand-Availability-Order (DAO) algorithm that
can be recursively distributed across the supply network. It
combines features from prior MRP, Kanban, and Reorder Point
methodologies, while avoiding some of their pitfalls. Simulations
are highly encouraging; we also have some analytic results. A
paper will be available in the near future. We are now starting
to build systems to implement these methods.
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I have some difficulty matching our work against your taxonomy:
It most closely matches your area 6-Integrating Infrastucture &
Architecture, except that our work is more specialized than what
you probably mean by those terms. Our work also relates strongly
to your areas 8-Methodology and 9-Integration of Legacy Data. To
a lesser extent, our work relates to your areas 2-Environment
Construction Technologies, 7-Simulation, and 11-Verification,
Validation & Measurement. There is a slight link to 12-Workflow.
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